How to Effortlessly Boost Output with the Powerful Line-A-Duct System

Inline Duct Line: Quick Specifications

The Ductformer Duct Insulator is a compact, high-performance sheet metal fabrication machine designed for mid-to-high volume HVAC shops. It streamlines the transition from raw coil to finished duct sections by integrating duct beading and edge rolling, notching, and shearing into a single continuous process.

  • Primary Function: Automated “Feed-to-Stop” or “In-Line” processing of 60″ and 72″ wide galvanized coils.
  • System Capabilities: Precision notching for HVAC duct flange connectors (TDFC/TDC) and S & Drive cleat profiles.
  • Efficiency: Designed as a space-saving alternative to massive full coil lines, offering high-speed throughput for L-sections and flat-sheet fabrication.

Ductformer Line-A-Duct DL-60 (or 72)

The Ultimate Guide to Efficient Insulation: The Line-A-Duct System

The Ductformer Line-A-Duct DL-60 is a versatile tool for any modern shop. Specifically, it works as a part of a full coil line or as a stand-alone unit. Because of this flexibility, it fits into any workspace with ease. It is designed to help you save time and cut down on labor costs immediately.

How the Process Works

First, the metal sheet leaves the coil line and moves into the glue system. Next, the machine applies a smooth layer of adhesive. This method is much cleaner than old spray systems. Consequently, you will spend less time on cleanup and more time on production.

After the glue is applied, the sheet moves to the insulation station. Here, the roll is paid off and placed onto the metal. Furthermore, the machine cuts the liner to the exact length you need. This level of precision helps you reduce waste and save on material costs.

Ensuring a Strong Bond

Once the liner is in place, the sheet passes under a heavy pressure roller. This step ensures the glue bonds firmly to the metal. Additionally, the sheet moves to the weld pin area. In this stage, a multi-head spotter welds pins through the liner. This creates a very strong and secure hold for every piece of ductwork.

Simple Control and Upkeep

Finally, the system uses a variable speed drive. As a result, the operator can control the pace of the conveyor with total ease. Maintenance is also very simple. We use standard parts that are easy to find and low in cost. Because this machine is made in the U.S.A., you can count on its quality and long-lasting performance. In short, it is the best way to boost your shop’s output today.

Coil Line InsulatorLine-A-Duct Brochure
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U.S.A. FlagMade in the U.S.A. Process 48, 60, 72” coil widths
1/2” to 2” liner
TDC Slip and Drive and Raw edge
Extrudes glue adhesive
Cuts insulation material to length
Load 2 rolls of insulation
Features

  • Glue Extrusion System eliminates overspray and minimizes maintenance
  • 2 Insulation Rolls mounting
  • Variable Speed Drives allow Operator to fine tune
  • Common readily available and affordable “off the shelf parts” such as Shear Blade and Pneumatic Cylinders
  • Installs easily in any manufacturers Coil Line, perfect for add on or replacement of older Systems
  • Plug into standard power and air (no special electrical shop rewiring costs compared to Press Brake setup)
 Specifications

  • Material Range……………….1/2 –2” Liner
  • Material Widths………………..44”-60”-72”
  • Length……………………………………142”
  • Working Height……………………..32”-40”
  • Width…………..(5 ft model)……………72”
  • Air…………………………….PSI 120 CFM 3
  • Voltage………………………110 & 220/440
  • Electrical……………….3 Phase / 50/60Hz

Line-A-Duct Automation FAQ

What is the production speed of the Line-A-Duct?

The Line-A-Duct is built for high-volume output. It can produce a finished Full Wrap duct section in approximately 30 seconds. This speed is achieved through a synchronized feed-and-fold process that eliminates manual handling between machines.

Is the system compatible with TDFC and Slip & Drive?

Yes. The integrated notching and beading stations are fully adjustable to accommodate TDFC, and Slip & Drive connections. The PLC control allows you to switch between different notch patterns in seconds via the touch screen.

What technology powers the folding and feeding?

We utilize AC Vector Motion Control Drives for precise feeding and a heavy-duty hydraulic system for the bending station. This combination ensures that every 90° bend is perfectly square and accurate to your programmed dimensions.

Can this system be customized for different shop layouts?

Absolutely. While the standard Line-A-Duct is a straight-line configuration, Ductformer specializes in modular designs that can be adapted to U-shape or L-shape layouts depending on your specific shop floor requirements.

Line-A-Duct vs. Manual Work Cell Production

Efficiency Factor Ductformer Line-A-Duct Manual Shop Stations
Labor Input 1 Operator 3-4 Operators
Handling Time Zero (Integrated Flow) High (Moving metal between tools)
Material Source Continuous Coil Pre-Cut Sheets
Consistency PLC Programmed Accuracy Operator Dependent

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