Ductformer Line-A-Duct DL-60 (or 72)
The Ultimate Guide to Efficient Insulation: The Line-A-Duct System
The Ductformer Line-A-Duct DL-60 is a versatile tool for any modern shop. Specifically, it works as a part of a full coil line or as a stand-alone unit. Because of this flexibility, it fits into any workspace with ease. It is designed to help you save time and cut down on labor costs immediately.
How the Process Works
First, the metal sheet leaves the coil line and moves into the glue system. Next, the machine applies a smooth layer of adhesive. This method is much cleaner than old spray systems. Consequently, you will spend less time on cleanup and more time on production.
After the glue is applied, the sheet moves to the insulation station. Here, the roll is paid off and placed onto the metal. Furthermore, the machine cuts the liner to the exact length you need. This level of precision helps you reduce waste and save on material costs.
Ensuring a Strong Bond
Once the liner is in place, the sheet passes under a heavy pressure roller. This step ensures the glue bonds firmly to the metal. Additionally, the sheet moves to the weld pin area. In this stage, a multi-head spotter welds pins through the liner. This creates a very strong and secure hold for every piece of ductwork.
Simple Control and Upkeep
Finally, the system uses a variable speed drive. As a result, the operator can control the pace of the conveyor with total ease. Maintenance is also very simple. We use standard parts that are easy to find and low in cost. Because this machine is made in the U.S.A., you can count on its quality and long-lasting performance. In short, it is the best way to boost your shop’s output today.
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| Process 48, 60, 72” coil widths 1/2” to 2” liner TDC Slip and Drive and Raw edge Extrudes glue adhesive Cuts insulation material to length Load 2 rolls of insulation | ||
Features
| Specifications
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Line-A-Duct Automation FAQ
What is the production speed of the Line-A-Duct?
Is the system compatible with TDFC and Slip & Drive?
What technology powers the folding and feeding?
Can this system be customized for different shop layouts?
Line-A-Duct vs. Manual Work Cell Production
| Efficiency Factor | Ductformer Line-A-Duct | Manual Shop Stations |
|---|---|---|
| Labor Input | 1 Operator | 3-4 Operators |
| Handling Time | Zero (Integrated Flow) | High (Moving metal between tools) |
| Material Source | Continuous Coil | Pre-Cut Sheets |
| Consistency | PLC Programmed Accuracy | Operator Dependent |