How to Revolutionize Your Workshop with Safe, High-Speed Decoil Systems

Second Generation Multiple Decoil System

DecoilerSecond Generation Multiple Expanding Decoiler
Second Generation Multiple Decoil System Brochure

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Boost Your Output with Heavy-Duty Multiple Decoil Systems: A Game Changer for Duct Shops

Ductformer’s Multiple Decoil System is a major leap forward for the sheet metal industry. It changes how shops handle heavy coils by making the work flow fast and smooth. For instance, this system removes the slow and risky task of moving heavy mandrels by hand. Consequently, you save time, money, and effort on every single job. Furthermore, every system is built with pride right here in St. Louis, MO, ensuring top-tier American quality.

Why This System Stands Out

Most shops lose hours each week to downtime. However, our system is designed to stop that loss. You can choose from one to six expanding stations that work on their own. Specifically, this allows you to keep many coils ready for instant use. Therefore, you can pick the metal you need and start your work right away without a long wait.

The speed of this system is truly its best trait. Because you can switch between coils in a flash, there is no need to wait for a forklift or a crane to swap a heavy shaft. Since faster changes mean your line stays moving, your production stays high and your stress stays low.

Safety and Quality Built-In

Safety is a top goal for any shop owner. Our design means no more manual lifting of heavy parts. As a result, this keeps your team safe from injury. Moreover, each station features a smart loop control payoff. It uses a backup feed roll to keep the metal steady. This ensures the material feeds into your line without any snags. We build these units with heavy-duty Timken roller bearings. Therefore, they are tough enough to run for years.

Strategic Benefits for Your Shop

When you invest in a Ductformer system, you gain a clear edge. You get more work done with fewer hands, which reduces your labor costs. In addition, better material handling leads to less waste and better duct quality. It is a smart, long-term tool that pays for itself. Upgrade your workshop today with a system made in St. Louis, MO, and see the difference in your profit.

Expanding Mandrel Decoiler FAQ

How does this system improve shop safety?

The Second Generation Decoiler removes the hazardous task of handling heavy shafts and flanges. Coils can be loaded directly from an overhead crane or forklift. Because the mandrel expands hydraulically to lock the coil in place, there is no need for manual hammering or dangerous adjustments.

What is the maximum weight capacity?

Each decoiler station is engineered for a 15,000 lb capacity. Systems can be configured with one to six inline stations, allowing you to keep multiple gauges and widths of metal ready for instant payoff without changeover downtime.

Does it work with existing non-Ductformer lines?

Yes. This system is a cost-justifiable upgrade that can be adapted to any manufacturer’s Coil Fed Duct Fabrication Line. The independent loop control allows it to “talk” to your current system and provide a smoother payoff than standard cradles.

How does it protect material finish?

Unlike coil cradles that use external rollers, the expanding mandrel grips the coil from the inside. This Zero Surface Contact design ensures that pre-painted or high-finish galvanized metal remains free of scuffs or roller marks during high-speed production.

Expanding Mandrel vs. Standard Coil Cradle

Performance Feature Expanding Mandrel System Standard Coil Cradle
Tension Control Internal Gripping (High Precision) External Rolling (Standard)
Coil Stability Eliminates Telescoping Potential for Edge Damage
Line Speed Optimized for High-Speed Best for Low-to-Mid Speeds
Material Finish Zero Surface Contact Roller Contact Potential

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