Increase ROI: The Most Reliable Dual Head Cleat Former for Your Coil Line”

Dual Head Cleat Former: Quick Specifications

The Ductformer Dual Head Cleat Former is a high-speed rollformer specifically designed for HVAC duct flange connectors and cleat profiles. Unlike single-head machines, this system rollforms both edges of a duct section simultaneously, serving as a critical sheet metal fabrication machine for high-output coil lines.

  • Primary Function: Dual-sided simultaneous rollforming of S and Drive cleats or TDFC/TDC profiles.
  • Speed Advantage: Eliminates the need for a second pass, doubling production efficiency in duct beading and edge rolling workflows.
  • Design: Features heavy-duty rollforming stations with easy-adjust heads for varying duct widths (up to 60″ or 72″).

CR8-CF-DH Dual Head Cleat Former: High-Speed Single-Pass Duct Fabrication

Boost Production with the Dual Head Cleat Former

In brief, the Ductformer CR8-CF-DH changes how you make ducts. Many machines require two passes to form edges, but this machine does it in one. Specifically, it forms the Drive Cleat Flange on both ends at the same time. Furthermore, this single-pass process cuts your labor time in half. Because the system is flexible, it fits into any current duct line. Therefore, you can start making 4′ and 5′ L-shape ducts faster than ever before.

Technical Specs for Better Performance

As can be seen in our design, we focus on strength. We use an all-gear drive and an oil bath gear reduction system. Additionally, we use “lube for life” bearings. Consequently, this machine stays quiet and runs smooth for years.

In summary, the unit uses two parallel heads. You can move these heads easily with handwheels. While the metal moves through the machine, it finds the notch automatically. As a result, it forms 180° hems on both edges with perfect accuracy. Moreover, this works for both L-shape and full wrapper ducts.

If you use TDFC or “S” slip lines, you will love the by-pass conveyors. By using the handwheels, you can open the rolls wide. Then, the metal passes through without being shaped. Consequently, you save time because you do not have to move heavy metal by hand.

Why Trust Ductformer Quality?

You will notice the quality as soon as you turn it on. In fact, the quiet motor shows how well we build our tools. Above all, we build every machine in St. Louis, Missouri. So, you get American-made power with every order. Additionally, we offer the expert service you need to keep your shop running.


Fast Facts and Features

  • Faster Work: Form both edges in one pass.

  • Two Duct Types: Make L-shape and full wrap ducts easily.

  • Strong Metal: It handles 18-26 gauge steel.

  • High Speed: It runs at 50-75 feet per minute.

  • Simple Setup: Use digital tools for fast changes.

Dual Head Cleat FormerCR8-CF-DH Dual Head Cleat Former Brochure
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  • Inline System for Drive Cleat Edge forming.
  • Forms L-Shape & Full Wrapper Ducts
  • 8 Station Rollformer
  • 18-26 Gauge capacity
  • Air Actuated
  • 50-75 FPM line speeds available
  • 4’ to 5’, 6’ coil widths available
  • Forms 180º Drive Cleat Hems on Pre-Notched Material for L-Shape and Full Wrapper Duct.
  • Designed for Left- or Right-Hand Systems
  • Digital head position indicators, solid shaft coupled.
  • Simple, reliable conventional rollforming design

Cleat Form L-Duct
Drive Edge Formed L-Duct

CLEAT FORM FULL
Drive Edge Formed Wrap Duct

Dual Head Cleat Former (CR8-CF-DH) FAQ

What duct configurations can this machine handle?

The CR8-CF-DH is engineered to form 180° Drive Cleat hems on pre-notched material for both L-Shape and Full Wrapper duct. It accommodates coil widths of 4′, 5′, and 6′.

How fast is the production cycle?

The machine offers impressive line speeds between 50 and 75 feet per minute (FPM). Because it forms both edges at once, it is significantly faster than traditional station-to-station manual methods.

Can I run TDFC or “S” Slip material through without forming?

Yes. The machine features a by-pass conveyor mode. By using the integrated handwheels, you can open the rolls wide, allowing material to pass through without being shaped. This eliminates the need to manually move heavy metal around the machine.

What makes the CR8-CF-DH a more durable machine?

Ductformer utilizes an all-gear drive with an oil bath gear reduction system and “lube for life” bearings. This design ensures quiet, smooth operation and long-term durability in high-production HVAC shops.

Efficiency Comparison: Dual Head vs. Single Head Cleat Formers

Feature Ductformer Dual Head (CR8-CF-DH) Traditional Single Head
Processing Passes Single Pass (Both Sides) Double Pass (One side at a time)
Labor Speed 100% Increase in Productivity Standard Production Speed
Duct Types L-Shape & Full Wrapper Typically Standalone Pieces
Gauge Capacity 18-26 Gauge Varies (Usually Lighter)

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